Ford Recalls Over 850,000 Vehicles as Fuel Pump Defect May Cause Stalling
Ford is recalling 850,318 vehicles with a low-pressure fuel pump that may fail, cutting off fuel flow and causing engine stalling while driving. This issue is particularly problematic in hot weather or when the tank is low, increasing the risk of a crash.
Affected Models
Coverage includes popular models from 2021–2023, such as:
- Ford: F‑150, Mustang, Bronco, Explorer, Expedition, and Super Duty trucks
- Lincoln: Aviator and Navigator
Warning Signs & Risk
Owners should watch for:
- Check engine light activation
- Rough idling, misfires, or reduced power
- Eventual engine stall
Ford estimates about 10% of the recalled vehicles may be affected. So far, there have been six consumer complaints but no confirmed crashes or injuries. What’s Next for Owners?
- Letters begin mailing on July 14 to inform owners of the recall
- A final remedy is still being developed
- Owners will receive a second notification when the fix is ready
- All repairs will be completed free of charge at authorized dealers
Why It’s Significant
- This marks Ford’s 89th recall in 2025, affecting nearly 5 million vehicles—about 40% of all recalls filed this year.
- It’s among the largest single recalls of the year, trailing only behind a 1.1 million-car recall in May for backup-camera issues.
What This Means
Owners should stay alert for performance issues and fill tanks regularly until the recall repair is available. The scale of the recall emphasizes the importance of supplier quality control and may add pressure to Ford’s reputation and operational priorities heading into the fall.